CFD Modeling and Simulation in Materials Processing 2018 (The Minerals, Metals & Materials Series)

This collection presents contributions on computational fluid dynamics (CFD) modeling and simulation of engineering processes from researchers and engineers involved in the modeling of multiscale and multiphase phenomena in material processing systems. The following processes are covered: Additive Manufacturing (Selective Laser Melting and Laser Powder Bed Fusion); Ironmaking and Steelmaking (Ladle Metallurgical Furnace, EAF, Continuous Casting, Blown Converter, Reheating Furnace, Rotary Hearth Furnace); Degassing; High Pressure Gas Atomization of Liquid Metals; Electroslag Remelting; Electrokinetic Deposition; Friction Stir Welding; Quenching; High Pressure Die Casting; Core Injection Molding; Evaporation of Metals; Investment Casting; Electromagnetic Levitation; Ingot Casting; Casting and Solidification with External Field (electromagnetic stirring and ultrasonic cavitation) Interaction and Microstructure Evolution The collection also covers applications of CFD to engineering processes, and demonstrates how CFD can help scientists and engineers to better understand the fundamentals of engineering processes. Front Matter ....Pages i-xiv Front Matter ....Pages 1-1 Numerical Simulation on Solidification Structure of 30Cr2Ni4MoV Steel Under Different Temperature Gradient Using Procast Software (Zheng Chen, Jieyu Zhang)....Pages 3-8 Influence of Coil Configuration on Flow Characteristics in Electromagnetic Solidification Systems (Gregory M. Poole, Laurentiu Nastac)....Pages 9-18 Effect of Hook Formation During Initial Solidification on Distribution of Subsurface Inclusions in Ultralow Carbon Steel Slabs (Pengcheng Xiao, Jingyi Zhou, Liguang Zhu, Caijun Zhang, Yi Liu)....Pages 19-27 Front Matter ....Pages 29-29 Numerical Investigation on the Effect of Steel Strip Feeding on Solidification in Continuous Casting (Ran Niu, Baokuan Li, Zhongqiu Liu, Xianglong Li)....Pages 31-42 Numerical Modeling and Experimental Verification of Macrosegregation and CET Predictions in Large Steel Roll Ingots (L. Nastac, K. Redkin, C. Hrizo, Sean M. Loney, K. Marsden)....Pages 43-51 Numerical Simulation of Electromagnetic and Heat Transfer Phenomena in Inductively Heated Risers (Michael R. Cox, Gregory M. Poole)....Pages 53-62 Front Matter ....Pages 63-63 A Multiphase CFD Model for the Prediction of Particulate Accumulation in a Laser Powder Bed Fusion Process (A. M. Philo, D. Butcher, Stuart Sillars, C. J. Sutcliffe, J. Sienz, S. G. R. Brown et al.)....Pages 65-76 CFD Modelling of High Pressure Gas Atomization of Liquid Metals (Andrew M. Mullis, Aadhithya Priyadharshini Ashok Kumar, Duncan J. Borman)....Pages 77-84 Computational Analysis of Thermo-Fluid Dynamics with Metallic Powder in SLM (Subin Shrestha, Kevin Chou)....Pages 85-95 Evaporation and Diffusion of Mn in Inert Systems (Håkon Aleksander Hartvedt Olsen, Stefan Andersson, Gabriella Tranell)....Pages 97-110 Front Matter ....Pages 111-111 Recent Development and Applications of CFD Simulation for Friction Stir Welding (Gaoqiang Chen, Qingyu Shi, Shuai Zhang)....Pages 113-118 Modeling of Argon Gas Behavior in Continuous Casting of Steel (Hyunjin Yang, Surya P. Vanka, Brian G. Thomas)....Pages 119-131 CFD Modeling of Transport Phenomena and Inclusion Removal in a Gas-Stirred Ladle (Qing Cao, Laurentiu Nastac)....Pages 133-139 An Innovative Modeling Approach for Predicting the Desulfurization Kinetics in an Argon-Stirred Ladle Furnace (Qing Cao, Laurentiu Nastac)....Pages 141-148 Simulation of Non-metallic Inclusion Deposition and Clogging of Nozzle (Hadi Barati, Menghuai Wu, Tobias Holzmann, Abdellah Kharicha, Andreas Ludwig)....Pages 149-158 Research on the Flow Properties and Erosion Characteristics in Combined Blown Converter at Steelmaking Temperature (Shaoyan Hu, Rong Zhu, Runzao Liu, Kai Dong)....Pages 159-171 Front Matter ....Pages 173-173 Effect of Carbide Configuration on the Current Distribution in Submerged Arc Furnaces for Silicon Production—A Modelling Approach (Y. A. Tesfahunegn, T. Magnusson, M. Tangstad, G. Saevarsdottir)....Pages 175-185 Investigation of Combustion and Heat Transfer in an Industrial Reheating Furnace Using CFD (Yuchao Chen, Xiang Liu, Armin K. Silaen, Kurt Johnson, Chenn Q. Zhou)....Pages 187-198 Finite Element Modelling of Electrokinetic Deposition of Zinc on Mild Steel with ZnO-Citrus sinensis as Nano-Additive (Oluseyi O. Ajayi, Olasubomi F. Omowa, Oluwabunmi P. Abioye, Olugbenga A. Omotosho, Esther T. Akinlabi, Stephen A. Akinlabi et al.)....Pages 199-211 Implementing CFD Modelling to Address Defect Formation in Core Injection Moulding (Stefano Cademartori, Nicholas Humphreys, Jean-Christophe Gebelin, Jeffery Brooks)....Pages 213-222 Numerical Simulation of Turbulence Flow and Solidification in a Bloom Continuous Casting Mould with Electromagnetic Stirring (Shaoxiang Li, Peng Lan, Jiaquan Zhang)....Pages 223-236 Back Matter ....Pages 237-241