Process Software and Digital Networks. Instrument Engineers' Handbook

Instrument engineers’ handbook : process software and digital networks / Béla G. Lipták, editor-in-chief. 3rd edition. . CRC Press 2002. Pages: 879. The third edition of the IEH was initially planned for three volumes . To cover the subjects of process measurement, process control, and process software. Chilton published the first two volumes in 1995. In October 2000, CRC Press obtained the rights to publish the third volume. Includes bibliographical references and index. ISBN 0-8493-1082-2 Conten: Contributors Preface Definitions Abbreviations, Nomenclature, Acronyms, and Symbols Societies and Organizations Overall Plant Design Auditing Existing Plants for Upgrading Project Management and Documentation Operator Training, Commissioning, and Start-Up Flowsheet Symbols and Functional Diagramming for Digitally Implemented Loops Historical Data Storage and Evaluation Integration of Process Data with Maintenance Systems Applications, Standards, and Products for Grounding and Shielding Concepts of Hierarchical Control Analog or Discrete Input/Output, Costs and Signal Processing Estimating the Costs of Control System Packages Designing a Safe Plant Hazardous Area Classification Intrinsic Safety Rules for Fieldbus Installations Purging and Inerting Systems High-Integrity Pressure Protection Systems Process Safety Management Redundant or Voting Systems for Increased Reliability Network Security Safety Instrumented Systems: Design, Analysis, and Operation Reliability Engineering Concepts Intelligent Alarm Management Safety Instrumentation and Justification of Its Cost International Safety Standards and Certification (ANSI/ISA-S84, IEC 61511/61508/62061, ISO 13849) Control Center, Workstation, and Logic Design Operator Interface Evolution Virtual Reality Tools for Testing Control Room Concepts Upgrading the Control Room Manufacturing Platforms and Workstations Workstation Hosts: Design Concepts and Classification Integration of DCS, PLC, HMI, and SCADA Systems Integration with RTUs, Multiplexers, Fieldbuses, and Data Highways Hybrid Systems with Discrete and Analog Capability SCADA—Supervisory Control and Data Acquisition PLC Programming Fault-Tolerant Programming and Real-Time Operating Systems Practical Logic Design Buses and Networks An Introduction to Networks in Process Automation PLC Proprietary and Open Networks Hardware Selection for Fieldbus Systems Sorting Out the Protocols Overall Fieldbus Trends Fieldbus Advantages and Disadvantages Fieldbus Design, Installation, Economics, and Documentation Instrumentation Network Design and Upgrade Global System Architectures Advantages and Limitations of Open Networks HART Networks Foundation Fieldbus Network PROFIBUS-PA Designing PROFIBUS-PA and Foundation Fieldbus Segments Ethernet and TCP/IP-Based Systems Fieldbus Networks Catering to Specific Niches of Industry Proprietary Networks Fiber-Optic Networks Satellite, Infrared, Radio, and Wireless LAN Networks Software Packages Control Loop Optimization Data Reconciliation Sequence of Event Recorders and Post-Trip Reviews OPC Software Architecture Batch Control State of the Art Plantwide Control Loop Optimization Plantwide Controller Performance Monitoring The ‘‘Virtual Plant,’’ A Tool for Better Understanding Appendix International System of Units Engineering Conversion Factors Chemical Resistance of Materials Composition of Metallic and Other Materials Steam and Water Tables Friction Loss in Pipes Tank Volumes Partial List of Suppliers Machine generated contents note: Contributors Preface Definitions Abbreviations, Nomenclature, Acronyms, and Symbols Societies and Organizations 1 Overall Plant Design 1.1 Auditing Existing Plants for Upgrading 1.2 Project Management and Documentation 1.3 Operator Training, Commissioning, and Start-Up 1.4 Flowsheet Symbols and Functional Diagramming for Digitally Implemented Loops 1.5 Historical Data Storage and Evaluation 1.6 Integration of Process Data with Maintenance Systems 1.7 Applications, Standards, and Products for Grounding and Shielding 1.8 Concepts of Hierarchical Control 1.9 Analog or Discrete Input/Output, Costs and Signal Processing 1.10 Estimating the Costs of Control System Packages 2 Designing a Safe Plant 2.1 Hazardous Area Classification 2.2 Intrinsic Safety Rules for Fieldbus Installations 2.3 Purging and Inerting Systems 2.4 High-Integrity Pressure Protection Systems 2.5 Process Safety Management 2.6 Redundant or Voting Systems for Increased Reliability 2.7 Network Security 198 2.8 Safety Instrumented Systems: Design, Analysis, and Operation 2.9 Reliability Engineering Concepts 2.10 Intelligent Alarm Management 2.11 Safety Instrumentation and Justification of Its Cost 2.12 International Safety Standards and Certification (ANSI/ISA-S84, IEC 61511/61508/62061, ISO 13849) 3 Control Center, Workstation, and Logic Design 3.1 Operator Interface Evolution 3.2 Virtual Reality Tools for Testing Control Room Concepts 3.3 Upgrading the Control Room 3.4 Manufacturing Platforms and Workstations 3.5 Workstation Hosts: Design Concepts and Classification 3.6 Integration of DCS, PLC, HMI, and SCADA Systems 3.7 Integration with RTUs, Multiplexers, Fieldbuses, and Data Highways 3.8 Hybrid Systems with Discrete and Analog Capability 3.9 SCADA-Supervisory Control and Data Acquisition 3.10 PLC Programming 3.11 Fault-Tolerant Programming and Real-Time Operating Systems 3.12 Practical Logic Design 4 Buses and Networks 4.1 An Introduction to Networks in Process Automation 4.2 PLC Proprietary and Open Networks 4.3 Hardware Selection for Fieldbus Systems 4.4 Sorting Out the Protocols 4.5 Overall Fieldbus Trends 4.6 Fieldbus Advantages and Disadvantages 4.7 Fieldbus Design, Installation, Economics, and Documentation 4.8 Instrumentation Network Design and Upgrade 4.9 Global System Architectures 4.10 Advantages and Limitations of Open Networks 4.11 HART Networks 4.12 Foundation Fieldbus Network 4.13 PROFIBUS-PA 4.14 Designing PROFIBUS-PA and Foundation Fieldbus Segments 4.15 Ethernet and TCP/IP-Based Systems 4.16 Fieldbus Networks Catering to Specific Niches of Industry 4.17 Proprietary Networks 4.18 Fiber-Optic Networks 4.19 Satellite, Infrared, Radio, and Wireless LAN Networks 5 Software Packages 5.1 Control Loop Optimization 5.2 Data Reconciliation 5.3 Sequence of Event Recorders and Post-Trip Reviews 5.4 OPC Software Architecture 5.5 Batch Control State of the Art 5.6 Plantwide Control Loop Optimization 5.7 Plantwide Controller Performance Monitoring 5.8 The "Virtual Plant," A Tool for Better Understanding Appendix A.1 International System of Units A.2 Engineering Conversion Factors A.3 Chemical Resistance of Materials A.4 Composition of Metallic and Other Materials A.5 Steam and Water Tables A.6 Friction Loss in Pipes A.7 Tank Volumes A.8 Partial List of Suppliers Index. The third volume in a three-volume set the Instrument Engineers' Handbook, Third Edition: Process Software and Digital Networks provides an in-depth, state-of-the-art review of existing and evolving digital communications and control systems. While the book highlights the transportation of digital information by buses and networks, the total coverage doesn't stop there. It describes a variety of process-control software packages suited for plant optimization, maintenance, and safety related applications. In addition, topics include plant design and modernization, safety and operations related logic systems, and the design of integrated workstations and control centers. The book concludes with an appendix providing practical information such as bidders lists and addresses, steam tables, materials selection for corrosive services, and much more. If you buy the three-volume set of the Instrument Engineers Handbook, you will have everything a process control engineer or instrumentation technician needs. If you buy Instrument Engineers' Handbook, Third Edition: Process Software and Digital Networks you will have at your fingertips all the software and digital network related information that is needed by I & C engineers. It will be the resource you reach for over and over again Instrument Engineers' Handbook, Third Edition: Volume Three: Process Software and Digital Networks provides an in-depth, state-of-the-art review of existing and evolving digital communications and control systems. While the book highlights the transportation of digital information by buses and networks, the total coverage doesn't stop there. It describes a variety of process-control software packages suited for plant optimization, maintenance, and safety related applications. In addition, topics include plant design and modernization, safety and operations related logic systems, and the design of integrated workstations and control centers. The book concludes with an appendix providing practical information such as bidders lists and addresses, steam tables, materials selection for corrosive services, and much more. If you buy the three-volume set of the Instrument Engineers Handbook, you will have everything a process control engineer or instrumentation technician needs. If you buy this volume, you will have at your fingertips all the software and digital network related information that is needed by I&C engineers. It will be the resource you reach for over and over again. Offers a review of digital communications and control systems. This volume focuses on the transportation of digital information by buses and networks, and also describes a variety of process-control software packages for plant optimization, maintenance, and safety-related applications.