Specialized Molding Techniques: Application, Design, Materials and Processing (Plastics Design Library)

Content: Preface , Pages v-vii , Helmut Potente, Hans-Peter Heim One-shot Manufacturing: What is Possible with New Molding Technologies , Pages 1-14 , James F. Stevenson - Gas Assisted Injection Molding Gas Assist Injection Molding The North American Legacy , Pages 15-25 , Jack Avery Flow Directions in the Gas Assisted Injection Molding Technology , Pages 27-33 , Young Soo Soh, Chan Hong Chung Gas-assisted Injection Molding: Influence of Processing Conditions and Material Properties , Pages 35-41 , Kurt W Koelling, Ronald C Kaminski Cover Part as an Application Example for Gas-assisted Injection Molded Parts , Pages 43-50 , Micheel Hansen Molded Part Design for the Gas Injection Technique , Pages 51-56 , H. Potente, H.-P. Heim Design Optimization of Gas Channels for an Air Cleaner Assembly Using CAE Simulations , Pages 57-63 , D.M. Gao, A. Garcia-Rejon, G. Salloum, D. Baylis The Occurrence of Fiber Exposure in Gas Assist Injection Molded Nylon Composites , Pages 65-71 , Shih-Jung Liu, Jer-Haur Chang Saving Costs and Time by Means of Gas-assisted Powder Injection Molding , Pages 73-78 , Christian Hopmann, Walter Michaeli Gas-assisted Reaction Injection Molding (GRIM): Application of the Gas Injection Technology to the Manufacturing of Hollow Polyurethane Parts , Pages 79-87 , I. Kleba, E. Haberstroh - Thin Wall Molding Thin Wall Processing of Engineering Resins: Issues and Answers , Pages 89-97 , Larry Cosma Effects of Processing Conditions and Material Models on the Injection Pressure and Flow Length in Thinwall Parts , Pages 99-105 , A.J. Poslinski - 10 Common Pitfalls in Thin-Wall Plastic Part Design , Pages 107-112 , Timothy A. Palmer Flow Instabilities in Thin-Wall Injection Molding of Thermoplastic Polyurethane , Pages 113-120 , Christian D. Smialek, Christopher L. Simpson Pressure Loss in Thin Wall Moldings , Pages 121-126 , John W. Bozzelli, Jim Cardinal, Bill Fierens Integrating Thin Wall Molder's Needs into Polymer Manufacturing , Pages 127-132 , W.G. Todd, H.K. Williams, D.L. Wise Thinning Injection Molded Computer Walls , Pages 133-141 , Lee Hornberger, Ken Lown Molding Micro Parts and Micro Structures Transcription of Small Surface Structures in Injection Molding—An Experimental Study , Pages 143-147 , Uffe R. Arlø, Erik M. Kjaer Injection Molding of Sub-μm Grating Optical Elements , Pages 149-155 , R. Wimberger-Friedl Process Analysis and Injection Molding of Microstructures , Pages 157-162 , Alrun Spennemann, Walter Michaeli Simualtion of the Micro Injection Molding Process , Pages 163-169 , Oliver Kemmann, Lutz Weber, Cécile Jeggy, Olivier Magotte, François Dupret - Manufacuring of Composites Melt Compression Molding (MCM) a One-shot Process for In-mold Lamination and Compression Molding by Melt Strip Deposition , Pages 171-185 , Georg H. Kuhlmann In-mold Lamination Back Compression Molding , Pages 187-192 , Thomas Huber Analysis and Characterization of Flow Channels during Manufacturing of Composites by Resin Transfer Molding , Pages 193-207 , R.V. Mohan, K.K. Tamma, S. Bickerton, S.G. Advani, D.R. Shires Optimization of Channel Design in VARTM Processing , Pages 209-214 , Roopesh Mathur, Suresh G. Advani, Bruce K. Fink Injection Compression Molding. A Low Pressure Process for Manufacturing Textile-Covered Mouldings , Pages 215-221 , Carsten Brockmann, Walter Michaeli - Kurz-Hastings Inmold Decoration , Pages 223-228 , Roy Bomberger Improving Material Properties High Impact Strength Reinforced Polyester Engineering Resins for Automotive Applications , Pages 229-235 , Mengshi Lu, Kevin Manning, Suzanne Nelsen, Steve Leyrer Control of Internal Stresses in Injection Molded Parts Through the Use of Vibrational Molding, “RHEOMOLDING SM ”, Technology , Pages 237-244 , Akihisa Kikuchi, Marc Galop, Harold L. Brown, Alexander Bubel Experimental Determination of Optimized Vibration-assisted Injection Molding Processing Parameters for Atactic Polystyrene , Pages 245-252 , Alan M. Tom, Akihisa Kikuchi, John P. Coulter Vibrated Gas Assist Molding: Its Benefits in Injection Molding , Pages 253-257 , J.P. Ibar Mold Making and Plasticization Advances in Stack Molding Technology , Pages 259-265 , Vincent Travaglini, Henry Rozema Advanced Valve Gate Technology for Use in Specialty Injection Molding , Pages 267-271 , John Blundy, David Reitan, Jack Steele In-mold Labeling for High Speed, Thin Wall Injection Molding , Pages 273-279 , Gary Fong Advances in Fusible Core Technique , Pages 281-286 , E. Schmachtenberg, O. Schröder Processing Glass-filled Polyethylene on a Twin-screw Injection Molding Extruder , Pages 287-293 , David Bigio, Rajath Mudalamane, Yue Huang, Saeid Zerafati Injection Molding by Direct Compounding , Pages 295-300 , Bernd Klotz Improvement of the Molded Part Quality: Optimization of the Plastification Unit , Pages 301-306 , S. Boelinger, W. Michaeli Non-return Valve with Distributive and Dispersive Mixing Capability , Pages 307-312 , Chris Rauwendaal Index , Pages 313-317 Content: Preface, __Pages v-vii__, Helmut Potente, Hans-Peter HeimOne-shot Manufacturing: What is Possible with New Molding Technologies, __Pages 1-14__, James F. Stevenson- Gas Assisted Injection Molding Gas Assist Injection Molding The North American Legacy, __Pages 15-25__, Jack AveryFlow Directions in the Gas Assisted Injection Molding Technology, __Pages 27-33__, Young Soo Soh, Chan Hong ChungGas-assisted Injection Molding: Influence of Processing Conditions and Material Properties, __Pages 35-41__, Kurt W Koelling, Ronald C KaminskiCover Part as an Application Example for Gas-assisted Injection Molded Parts, __Pages 43-50__, Micheel HansenMolded Part Design for the Gas Injection Technique, __Pages 51-56__, H. Potente, H.-P. HeimDesign Optimization of Gas Channels for an Air Cleaner Assembly Using CAE Simulations, __Pages 57-63__, D.M. Gao, A. Garcia-Rejon, G. Salloum, D. BaylisThe Occurrence of Fiber Exposure in Gas Assist Injection Molded Nylon Composites, __Pages 65-71__, Shih-Jung Liu, Jer-Haur ChangSaving Costs and Time by Means of Gas-assisted Powder Injection Molding, __Pages 73-78__, Christian Hopmann, Walter MichaeliGas-assisted Reaction Injection Molding (GRIM): Application of the Gas Injection Technology to the Manufacturing of Hollow Polyurethane Parts, __Pages 79-87__, I. Kleba, E. Haberstroh- Thin Wall Molding Thin Wall Processing of Engineering Resins: Issues and Answers, __Pages 89-97__, Larry CosmaEffects of Processing Conditions and Material Models on the Injection Pressure and Flow Length in Thinwall Parts, __Pages 99-105__, A.J. Poslinski- 10 Common Pitfalls in Thin-Wall Plastic Part Design, __Pages 107-112__, Timothy A. PalmerFlow Instabilities in Thin-Wall Injection Molding of Thermoplastic Polyurethane, __Pages 113-120__, Christian D. Smialek, Christopher L. SimpsonPressure Loss in Thin Wall Moldings, __Pages 121-126__, John W. Bozzelli, Jim Cardinal, Bill FierensIntegrating Thin Wall Molder's Needs into Polymer Manufacturing, __Pages 127-132__, W.G. Todd, H.K. Williams, D.L. WiseThinning Injection Molded Computer Walls, __Pages 133-141__, Lee Hornberger, Ken LownMolding Micro Parts and Micro Structures Transcription of Small Surface Structures in Injection Molding—An Experimental Study, __Pages 143-147__, Uffe R. Arlø, Erik M. KjaerInjection Molding of Sub-μm Grating Optical Elements, __Pages 149-155__, R. Wimberger-FriedlProcess Analysis and Injection Molding of Microstructures, __Pages 157-162__, Alrun Spennemann, Walter MichaeliSimualtion of the Micro Injection Molding Process, __Pages 163-169__, Oliver Kemmann, Lutz Weber, Cécile Jeggy, Olivier Magotte, François Dupret- Manufacuring of Composites Melt Compression Molding (MCM) a One-shot Process for In-mold Lamination and Compression Molding by Melt Strip Deposition, __Pages 171-185__, Georg H. KuhlmannIn-mold Lamination Back Compression Molding, __Pages 187-192__, Thomas HuberAnalysis and Characterization of Flow Channels during Manufacturing of Composites by Resin Transfer Molding, __Pages 193-207__, R.V. Mohan, K.K. Tamma, S. Bickerton, S.G. Advani, D.R. ShiresOptimization of Channel Design in VARTM Processing, __Pages 209-214__, Roopesh Mathur, Suresh G. Advani, Bruce K. FinkInjection Compression Molding. A Low Pressure Process for Manufacturing Textile-Covered Mouldings, __Pages 215-221__, Carsten Brockmann, Walter Michaeli- Kurz-Hastings Inmold Decoration, __Pages 223-228__, Roy BombergerImproving Material Properties High Impact Strength Reinforced Polyester Engineering Resins for Automotive Applications, __Pages 229-235__, Mengshi Lu, Kevin Manning, Suzanne Nelsen, Steve LeyrerControl of Internal Stresses in Injection Molded Parts Through the Use of Vibrational Molding, “RHEOMOLDINGSM”, Technology, __Pages 237-244__, Akihisa Kikuchi, Marc Galop, Harold L. Brown, Alexander BubelExperimental Determination of Optimized Vibration-assisted Injection Molding Processing Parameters for Atactic Polystyrene, __Pages 245-252__, Alan M. Tom, Akihisa Kikuchi, John P. CoulterVibrated Gas Assist Molding: Its Benefits in Injection Molding, __Pages 253-257__, J.P. IbarMold Making and Plasticization Advances in Stack Molding Technology, __Pages 259-265__, Vincent Travaglini, Henry RozemaAdvanced Valve Gate Technology for Use in Specialty Injection Molding, __Pages 267-271__, John Blundy, David Reitan, Jack SteeleIn-mold Labeling for High Speed, Thin Wall Injection Molding, __Pages 273-279__, Gary FongAdvances in Fusible Core Technique, __Pages 281-286__, E. Schmachtenberg, O. SchröderProcessing Glass-filled Polyethylene on a Twin-screw Injection Molding Extruder, __Pages 287-293__, David Bigio, Rajath Mudalamane, Yue Huang, Saeid ZerafatiInjection Molding by Direct Compounding, __Pages 295-300__, Bernd KlotzImprovement of the Molded Part Quality: Optimization of the Plastification Unit, __Pages 301-306__, S. Boelinger, W. MichaeliNon-return Valve with Distributive and Dispersive Mixing Capability, __Pages 307-312__, Chris RauwendaalIndex, __Pages 313-317__ A surge of new molding technologies is transforming plastics processing and material forms to the highly efficient, integrated manufacturing that will set industry standards in the early years of this century. This book is a survey of these technologies, putting them into context and accentuating opportunities. The relations among these technologies are analyzed in terms of products, materials, processing, and geometry.